What Barrel is best suited for your next reel?
What Barrel is best suited for your next reel?
When it comes to selecting the ideal barrel for your reel, the choice of material is crucial as it can have a profound impact on performance, longevity, and overall cost. In this blog post, we will thoroughly explore the three primary types of barrels used in reel construction: cardboard tubes, lumber staves, and plywood bending stock. Each type of barrel material comes with its own unique set of advantages and potential drawbacks, and understanding these nuances is essential for making a well-informed decision that aligns perfectly with your specific needs and preferences. If this article prompts any more detailed questions feel to ask a sales representative for more assistance.
Pros- smooth surface, smaller sizes, cost effective, lighter weight, easy to recycle, many sizes to choose from.
Cons- not waterproof, not as strong as other options, less durable, does not breakdown for shipping.
Barrel/Tube Options
Cardboard Tubes
Paper tubes, commonly found on our plywood spools, are also known as cardboard tubes or paper cores. They primarily serve light to moderate load capacities, and we occasionally use them for plastic applications as well and those are called hybrid spools. Cardboard barrels with thicker walls are designed to support heavier loads. Additionally, these barrels are a more economical option due to high production volumes and lower raw material cost. However, one drawback is that cardboard is less durable than other materials when it comes to moisture resistance. It’s important to consider whether these spools will be placed in areas with fluctuating humidity, as significant changes can lead to shrinkage and expansion.
Pros- larger sizes, able to handle multiple environments, durable, customizable, strong, long-life span, recyclable.
Cons- not a perfectly smooth surface, heavier, more expensive.
Barrel/Tube Options
Wood Staves
Wooden staves are primarily used in nailed wood reels, but they are also frequently employed in plywood reels across various markets. As the strongest barrel option available, wooden staves can support significant weight and can be crafted in almost any size, with no limitations, whether big or small. This versatility provides a wide range of options for different applications. Additionally, wooden staves are highly durable, capable of lasting outdoors for over ten years without any decline in strength.
Pros- smooth surface, smaller sizes, cost effective, lighter weight, easy to recycle, many sizes to choose from.
Cons- not waterproof, not as strong as other options, less durable, does not breakdown for shipping.
Barrel/Tube Options
Bending Stock
Bending stock is primarily used in plywood spools and consists of a strong yet flexible piece of plywood that starts flat and bends into a circular shape, secured with staples. Designed for medium to high load capacities, bending stock is highly durable and resistant to crushing. It is available in various sizes, typically larger than most cardboard tubes, but it is also more expensive.
